Gear Shaping Machine

max. wheel diameter 130 mm︱gear width 25 mm︱max. module 4 ︱Control Siemens 840 D ︱stroke up to 30 mm︱max. helix angle +/- 45 °︱spindle diameter 85 mm︱no. of strokes 500 - 2.500 Hub/min︱speed spindle max. 1.000 U/min.︱table bore diameter 160 mm︱total power requirement 48 kW︱weight of the machine ca. 10 t︱dimensions of the machine ca. 4,5 x 3,1 x 3,1 m︱

---

Workpiece belt EWAB available Machine was operated with emulsion

max. wheel diameter 130 mm︱gear width 25 mm︱max. module 4 ︱control Siemens 840 D ︱spindle turning speed range 0 - 30 U/min︱max.helical angle +/- 45 °︱radial slide travel X 230 mm︱Y-axis (column - cross) +/- 25 mm︱z-travel 150 mm︱stroke length max. 30 mm︱table turning speeds 0 - 1000 U/min︱ram strokes 500 - 2500 Hub/min︱total power requirement 49 kW︱weight of the machine ca. 11,5 t︱dimensions of the machine ca. 6,4 x 4,5 x 4,4 m︱

---

max. wheel diameter 120 mm︱max. module 3 ︱Control SINUMERIK 840 D ︱table diameter 145 mm︱table hole 80 mm︱rotary table speeds infinitely variable 0,03 - 50 U/min︱Distance of shafts -25 bis +180 mm︱pivoting angle 12 Grad︱max.helical angle 45 °︱number of strokes (double strokes) 1.500 - 3.000 DH/min︱work spindle speeds min./max. 0,0076 - 43 U/min︱stroke position adjustment 70 mm︱length of stroke min./max. 0 - 30 mm︱work-spindle diameter 85 mm︱taper of shaper cutter HSK 80 B ︱power capacity 7,5 kW︱total power requirement 30 KVA︱weight of the machine ca. 8 t︱dimensions of the machine ca. 4,3 x 2,8 x 2,9 m︱

---

Tool: number of teeth = 1 - 200 module min. 0.05 Workpiece: number of teeth = 1- 1500 module min. 0.05

max. wheel diameter 120 mm︱max. module 3 ︱Control SINUMERIK 840 D ︱table diameter 145 mm︱table hole 80 mm︱rotary table speeds infinitely variable 0,03 - 50 U/min︱Distance of shafts -25 bis +180 mm︱pivoting angle 12 Grad︱max.helical angle 45 °︱number of strokes (double strokes) 1.500 - 3.000 DH/min︱work spindle speeds min./max. 0,0076 - 43 U/min︱stroke position adjustment 70 mm︱length of stroke min./max. 0 - 30 mm︱work-spindle diameter 85 mm︱taper of shaper cutter HSK 80 B ︱power capacity 7,5 kW︱total power requirement 30 KVA︱weight of the machine ca. 8 t︱dimensions of the machine ca. 120 m︱

---

Tool: number of teeth = 1 - 200 module min. 0.05 Workpiece: number of teeth = 1- 1500 module min. 0.05 Counter holder rotatable with 4 positions Automatic workpiece changing device Linear workpiece conveyor

max. wheel diameter 120 mm︱max. module 3 ︱Control SINUMERIK 840 D ︱table diameter 145 mm︱table hole 80 mm︱rotary table speeds infinitely variable 0,03 - 50 U/min︱Distance of shafts -25 bis +180 mm︱pivoting angle 12 Grad︱max.helical angle 45 °︱number of strokes (double strokes) 1.500 - 3.000 DH/min︱work spindle speeds min./max. 0,0076 - 43 U/min︱stroke position adjustment 70 mm︱length of stroke min./max. 0 - 30 mm︱work-spindle diameter 85 mm︱taper of shaper cutter HSK 80 B ︱power capacity 7,5 kW︱total power requirement 30 KVA︱weight of the machine ca. 8 t︱dimensions of the machine ca. 120 m︱

---

Tool: number of teeth = 1 - 200 module min. 0.05 Workpiece: number of teeth = 1- 1500 module min. 0.05

max. wheel diameter 250 mm︱gear hobbing width -max. 25 mm︱pitch diameter - external toothing 120 mm︱pitch diameter - internal toothing 120 mm︱max. module 3,5 ︱adjustment of stroke 30 mm︱spindle diameter 85 mm︱taper Steilkegel PKP 45 ︱work piece table - Ø 160 mm︱table hole 63 mm︱strokes - infinitely variable 500 / 2500 Hub/min︱speed of workpiece max. 125 1/min.︱max.helical angle + / - 45 °︱swivel angle for work spindle + / - 45 °︱diameter of tools max. 125 mm︱table load capacity 1000 KG︱Minimum distance table surface - tool spindel 0 / + 180 mm︱Maximum distance table surface - tool spindel 200 mm︱Maximum distance table surface - tool spindel 350 mm︱control SINUMERIK 840 C SIEMENS︱

---

motorized stroke, Workpiece magazine, automatic workpiece change, Chip conveyor (magnetic), Coolant system dialogue Program, fault diagnosis

max. wheel diameter 80 mm︱gear width 44 mm︱max. module 5 ︱min. module ︱Control SIEMENS 840 C ︱adjustment axis angle shaping sp. - wp table -0,5 - +0,5 °︱stroke range 250-1.500 DH/min︱centre distance table/shaping spindle -15 bis +170 mm︱max. stroke length 55 mm︱max. helix angle 45 ︱max. tool diameter 180 mm︱feeds: ︱feed rotation axis of workpiece (100 mm wp diam.) mm/min︱feed rotation axis of work piece (100 mm wp. diam. 10-15.700 mm/min︱feed center axis of machine column 1 - 3.750 mm/min︱ 23 kw︱voltage 400 V︱operating frequency 50 Hz︱control voltage 24 V DC︱total power requirement kW︱

---

equipment · stroke positioning adjustment controlled by CNC · stroke length adjustment mechanical-manually · machine is fixed to the ground with specific damping shoes (part of the delivery scope) · oil mist exhaust system · tailstock · shaping spindle and lift of shaping head equipped with hydrostatic bearing

max. wheel diameter 150 mm︱gear width 42 mm︱max. module 5 ︱min. module 0,5 ︱Control Sinumerik 840 C ︱table diameter 250 mm︱table bore diameter 100 mm︱stroke adjustable from - to 0 - 50 mm︱stroke position adjustment 0 - 65 mm︱distance between table/spindle 274 / 339 mm︱strokes - infinitely variable 400 - 1800 Hub/min︱total power requirement 26 kW︱weight of the machine ca. 7,5 t︱dimensions of the machine ca. 5,2 x 2,3 x 2,7 m︱

---

Straight slide guide Stroke length adjustment CNC controlled automatic loading 2 loading belt parts with handling EWAB "PS 800" from 2002 and 2005 Electrostatic suction IFE 2000 D from 1997 Spring elements

max. wheel diameter 160 mm︱gear width 50 mm︱max. module 4 ︱min. module ︱total power requirement 30 kW︱weight of the machine ca. 8.500 kg︱dimensions of the machine ca. m︱

---

max. wheel diameter 150 mm︱gear width 50 mm︱max. module 4 ︱min. module 0.5 ︱Control Siemens 840 C ︱total power requirement 9 kW︱weight of the machine ca. 5 t︱dimensions of the machine ca. 3 x 3 x 3 m︱

---

max. wheel diameter 180 mm︱gear width 52 mm︱max. module 5 ︱min. module 0,1 ︱stroke 60 mm︱no. of strokes 125 - 1250 Hub/min︱slotting head axial verfahrbar 335︱max. distance between table and spindle-nose 335 mm︱total power requirement 17 kW︱weight of the machine ca. 7,5 t︱dimensions of the machine ca. m︱

---

max. wheel diameter 650 mm︱gear width 200 mm︱max. module 10 ︱min. module 1 ︱work accuracy DIN 6 ︱clamping table diameter 710 mm︱table bore diameter 150 mm︱number of strokes - stepless 35,5 - 560 c/min︱max. ram stroke 230 mm︱feeds 3,55 - 40 mm/min︱radial feed 0,8 - 9 mm/min︱work-spindle diameter 110 mm︱total power requirement 28,2 kW︱weight of the machine ca. 9 t︱dimensions of the machine ca. 3,8 x 2,3 x 2,5 m︱

---

Gear shaping machine for the production of spur gears, for Internal and external gears - Built under licence from LORENZ and identical in construction to LORENZ LS 630 complete Modernisation + overhaul in 2012 with: - new painting - new electrical system from Telemecanique - Counter Holder - Chip conveyor - Coolant unit - change gears Not used in production again after overhaul

max. wheel diameter 430 mm︱gear width 100 mm︱max. module 8 ︱min. module 0,5 ︱Control CNC Heckler Koch ︱total power requirement 18 kW︱weight of the machine ca. 12 t︱dimensions of the machine ca. 2 x 3 x 3,2 m︱

---

max. wheel diameter 420 mm︱gear width 120 mm︱max. module 7 ︱min. module 0,5 ︱table diameter 400 mm︱stroke length max. 0 - 115 mm︱work-spindle diameter 100 mm︱number of teeth 12 - 150 ︱table hole 125 mm︱max. ram stroke 125 mm︱gear hobbing diameter - external 420 mm︱gear hobbing diameter - internal 370 mm︱Control Fanuc 0i-MC ︱total power requirement kW︱weight of the machine ca. 9,5 t︱dimensions of the machine ca. 3,6 x 3,2 x 3,1 m︱

---

equipped with: - CNC Control Fanuc 0i-MC and Fanuc Motors (new in 07/2007) - Loading System for Workpieces 2 machines available

max. wheel diameter 800 mm︱gear width 170 mm︱max. module 12 ︱min. module 1 ︱max. number of teeth 400 ︱min. number of teeth 10 ︱max. angle of teeth 23 mm︱max. ram stroke 200 mm︱dia. of shaper cutter 200 mm︱dividing plate diameter 672 mm︱taper Morse Nr. 5 ︱faceplate diameter 800 mm︱Length movement of the table 700 mm︱double strokes/min. 33 - 188 Stück︱electrics - voltage/frequency 380 / 50 V/Hz︱workpiece height max. 300 mm︱total power requirement 15 kW︱weight of the machine ca. 10,5 t︱dimensions of the machine ca. 3,2 x 1,8 x 2,7 m︱

---

Gear Shaper for internal and external gears max. 800 mm dia. with: - Program control via cams - set of change gears - manual Machine was used only for Prototype and Test Gears

max. wheel diameter 1000/1500 mm︱gear width 200 mm︱max. module 16 ︱min. module 0,5 ︱max. dia. of teeth cutting 1000/1500 mm︱min. dia. of teeth cutting 75 mm︱table diameter 1000/1500 mm︱boring diameter 400 mm︱spindle stroke 0 - 230 mm︱stroke position adjustment 250 mm︱distance between table / ram 480 / 730 mm︱dia. of shaper cutter 8 Zoll︱taper Morse 5 ︱tool taper 1 3/4 Zoll︱total power requirement ca. 20 kW︱

---

equipped with: - Table extension 1500mm - change gears - chip conveyor

max. wheel diameter 3080 mm︱gear width 870 mm︱max. module 50 ︱min. module 25 ︱min. wheel diameter 200 mm︱max. number of teeth 1000 ︱min. number of teeth 12 ︱tool length - max. 312 mm︱min. ram stroke 70 mm︱dividing plate diameter 1116 mm︱table bore diameter 420 mm︱table travel max. 2x460 = 920 mm︱ram stroke speed 3,2 - 40 m/min.︱max. ram stroke 700 mm︱table load 15000 kg︱depth of hole 1200 mm︱max. dia. of teeth cutting 2940 mm︱clamping table diameter 1100 mm︱max.helical angle 35 °︱total power requirement 71 kW︱

---

Equipment/Accessories: chip conveyor Local rim support (bed mounted) Internal gear cutting attachment JVS-250 Work base plate Ø1800 mm Longitudinal Correction Device The machine is practically new and will be delivered with a precision chart. Cutting quality DIN 7! The main characteristics of the machine are excellent accuracy and high versatility in producing external gears, internal gears, herringbone gears, double helical gears and gear racks. The outstanding economy of the MAAG SH 250/300 S derives from the high metal removal rate (for material until 1400 N/mm2 and 400 HB) and simplicity of form and long tool life of the roughing cutter, which keeps the tooling costs extremely low. After the roughing operation, the gear teeth are finished machined in the same set-up by the generating method. And that makes it in most of all cases possible, to avoid grinding. With the full swivel cutter ram, any desired helix angle can be set. The finishing generating operation yields a very good tooth accuracy in short machining time. The machining cycles for the plunge cut and the generating operations take place automatically. The vertical working range is so large that even double-helical gears can usually be completely machined without altering the set-up. The cutter ram is driven by a DC reversible motor via a 7-start spindle. Helical gears or double helical gears with a small run-out groove could be cut by a helical rack shaped cutter. When using the swivelling cutter holder for cutting gears with great helix angles the ram stroke could be highly reduced.

max. wheel diameter 150 mm︱gear width 50 mm︱max. module 3 ︱min. module 0.5 ︱Control Siemens 840 D ︱total power requirement 60 KVA kW︱weight of the machine ca. 7 t︱dimensions of the machine ca. 3 x 3 x 3 m︱

---

max. wheel diameter 150 mm︱gear width 42 mm︱max. module 3 ︱min. module 0,5 ︱total power requirement 10 kW︱weight of the machine ca. 6 t︱

---

External gears, max. Ø 150 mm (or more) Internal gears, max workpiece Ø, approx. 280 mm Gear width, max. 42 mm Module, max. 0.5 - 3 Length of stroke 0 - 50 mm Adjustment of stroke 0 - 70 mm Distance between shaper spindle and body of machine 250 mm Spindle internal table, approx. 45 mm Strokes, roughing / finishing 450 - 1,250 / 2,500 / min Table Ø 250 mm Table bore 100 mm Distance between table and shaper head, approx. 320 mm Axial travel of workpiece slide, approx. 285 mm Feed range, tooth depth 0.01 - 0.063 mm/stroke Rotary feed 0.125 - 3,150 mm/stroke Total electrical load, approx. 10 kW - 380 V - 50 Hz Weight 6,000 kg Accessories / Special Features * Built-in hydrostatic straight guide. * Built-in raiser plate for raising the shaper head 130 mm. * Hydraulic counter bracket (height-adjustable tailstock, approx. 150 mm) and hydraulic universal workpiece clamping device in the table for workpieces with length of up to approx. 400 mm, probably more by reversing the tailstock. * Automatic change of number of strokes and automatic feed change for roughing and finishing work, in up to 7 steps. * Automatic and motor-driven shaper stroke fixing in the upper position after work is finished. * Separate switch and control cabinet. * Separate hydraulic unit. * Coolant equipment with chip conveyor and chip collection. * Vibration elements. * Various change gears. * Holders for shaper tools. * Completely covered working area, etc. Condition : Good. Machine can be inspected under power. Delivery : Ex stock, as inspected. Payment : Net, after conclusion of contract. Thank you for your interest. We always have a good selection of gear machines available. Please let us know what you need.

max. wheel diameter 500 mm︱gear width 75 mm︱max. module 5 ︱min. module 0,4 ︱total power requirement 5 kW︱weight of the machine ca. 4 t︱

---

max. wheel diameter 400 mm︱gear width 76 mm︱max. module 6 ︱min. module 0,5 ︱no. of strokes 60 - 600 Hub/min︱table diameter 400 mm︱table hole 125 mm︱total power requirement kW︱weight of the machine ca. 6,3 t︱dimensions of the machine ca. 2,8 x 1,4 x 2,2 m︱

---

Raizor block 175 mm.

max. external diameter in case of internal gears 4000 mm︱max. wheel diameter 3500 mm innen︱max. ram stroke 450 mm︱min. ram stroke 80 mm︱max. module 20 ︱min. root circle dia. (external) at module 5 200 mm︱min. root circle diameter (external) at module 20 160 mm︱tip root circle min. (internal) at module 20 640 mm︱min. tip root dia.min. (internal) at module 5 600 mm︱max. pitch (steel) 15 Modul︱max. pitch (cast iron) 20 Modul︱gear height -max. 1100 mm︱workpiece weight 20 t︱ram stroke 420 mm︱max. height faceplate-shaper cutter holder 1170 mm︱distance faceplate-ram middle 200 - 1900 mm︱column arm 715 mm︱Width of teeth 420 mm︱faceplate diameter 2000 mm︱Bore diameter 310 mm︱

---

Geometry overhaul in 02/2001 - Machining quality DIN 7 - 8 Gear Shaping machine with the following equipment: - angular Gear Shaping device - Gear Shaving device - Second faceplate drive 0.4 - 20 rpm. - Optical Measuring Attachmen for the stand - Permanent magnetic chip conveyor - Permanent magnetic coolant cleaning system - Clamping device for workpieces 280 mm high - clamping Ø 2600 mm - Two-flank measuring unit with holding device

max. wheel diameter 400 mm︱gear width 75 mm︱max. module 0,5 ︱min. module 60 ︱total power requirement 25 kW︱weight of the machine ca. 7 t︱dimensions of the machine ca. m︱

---

L O R E N Z (Germany) High Performance Automatic Gear Shaper Model LS 400 Year 1975 Serial No. 12 592 _________________________________________________________________________________ External gear, max. Ø 400 mm (possibly larger) Internal gear dia. 350 mm Gear width, max. 75 mm Module range 0.5 - 6 Length of stroke 82 mm Adjustment of stroke position 0 - 100 mm Distance between shaper spindle and machine body 250 mm Spindle taper MK 5 No. of strokes, roughing/finishing process 118 - 1,000 per min Table size 400 mm Table bore 125 mm Mounting height between table and shaper head 190 / 290 mm Axial travel of tool slide, approx. 295 mm No. of teeth, approx. 12-150 Feed range, tooth depth 0.01 - 0.063 mm/stroke Feed range, rotary feed by Tool-Ø 125 0.125 - 3.15 mm/stroke Spindle drive, approx. 19 kW Total electrical load, approx. 25 kW - 380 V - 50 Hz Weight 7,000 kg Accessories / Special Features * Hydrostatic straight guides with separate hydraulic aggregate. * Built-in raiser plate approx. 100 mm to increase height of shaper head. * Hydraulic universal workpiece clamping device built by RINGSPANN to clamp ring shaped workpieces on the inner diameter with various inserts to accommodate different workpiece diameters. * Stepless Regulation of number of strokes for improving roughing and finishing process * Automatic changeover of number of strokes, and automatic feed changeover for roughing and finishing work in up to 3 cuts. * Automatic and motor-driven fixing of shaping stroke in the upper position after work is finished. * Separate switch and control cabinet. Two-hand start. * Coolant equipment with magnetic chip conveyor and chip collection container. * Various change gears, shaping tool holders, etc. Condition : Satisfactory to Good. Machine can be inspected under power. Delivery : Ex stock, as inspected. Payment : Net, after conclusion of contract. Thank you for your interest. We always have a good selection of gear machines on stock. Please let us know what you need.

max. wheel diameter 400 mm︱gear width 75 mm︱max. module 0,5 ︱min. module 6 ︱total power requirement 25 kW︱weight of the machine ca. 7000 kg︱dimensions of the machine ca. m︱

---